How to replace a broken iPod touch headphone jack
Removing the glass on an iPod touch can be dangerous if it’s cracked. Be careful and wear gloves when handling broken glass.
As with our glass and digitizer replacement tutorial, we recommended that you use some tape to cover up screen in case it cracks. This will contain any shards of glass if they break off of the screen while you remove it. Something like:
Insert the plastic tool, or “spudger”, into the gap between the front panel glass and the chrome backing. It’s almost impossible to seperate this from the iPod and then from the broken glass without breaking it. If you got it off without breaking it, kudos. If it’s not too badly damaged, you can glue it together with superglue. If not, we need to attach the replacement bezel to the replacement glass and digitizer. If you want to try this method, do NOT go between the glass and its plastic casing, unless you aim to replace the glass and or plastic bezel. We’ve found that guitar picks are useful as well if you don’t have a spudger or can’t get it to work. An easy place to start is the top-left, as shown:
Work your way carefully around the iPod unclipping the bezel from the aluminum case. Do not rush this part, as you could break some internals, or rip the digitizer ribbon (if you’re replacing the digitizer, it’s moot, but better go slower anyway and save your LCD).
The digitizer ribbon is connected to the logic board at the top-left corner of the iPod. Disconnect this and you should be able to take the bezel, digitizer, glass assembly off.
You can see the headphone jack is connected to the logic board by 5 contacts (inside the red circle below).
You can either desolder or simply cut the old headphone jack ribbon off, also shown below. Cutting is easier and allows you to resolder the new contacts right on top of the old ones.
Carefully solder the contacts back on and close the iPod by snapping everything back into place. If you are replacing the digitizer, you can follow our glass and digitizer replacement tutorial.
Need more help? Send us an email at help@pcxmedics.com, or use our contact form.

















































